Böhler Welding TERRA NX 320-400-500 MSE Kullanım kılavuzu

Lasting Connections

RC 100

TERRA NX 320 MSE

TERRA NX 400 MSE

TERRA NX 500 MSE

INSTRUCTION MANUALI

NS

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UC

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ON

MANUA

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voestalpine Böhler Welding

www.voestalpine.com/welding

voestalpine Böhler Welding

www.voestalpine.com/welding

Lasting Connections

Cod. 91.08.480

Date 15/03/2023

First edition

ITALIANO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

DEUTSCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

NEDERLANDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253

SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281

Ǽȁȁ+1,.$ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309

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ITALIANO

DICHIARAZIONE DI CONFORMITÀ EU

,OFRVWUXȐRUH

voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY

Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding

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TERRA NX 320 MSE 55.13.008

TERRA NX 400 MSE 55.13.009

TERRA NX 500 MSE 55.13.010

ªFRQIRUPHDOOHGLUHȐLYH(8

2014/35/EU LOW VOLTAGE DIRECTIVE

2014/30/EU EMC DIRECTIVE

2011/65/EU RoHS DIRECTIVE

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voestalpine Böhler Welding Selco s.r.l.

Lino Frasson

2

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INDICE

1. AVVERTENZE....................................................................................................................................... 3

1.1 Ambiente di utilizzo .........................................................................................................................................................3

1.2 Protezione personale e di terzi.....................................................................................................................................3

1.3 Protezione da fumi e gas ...............................................................................................................................................4

1.4 Prevenzione incendio/scoppio.....................................................................................................................................4

1.5 Prevenzione nell’uso delle bombole di gas ..............................................................................................................5

3URWH]LRQHGDVKRFNHOHȏULFR........................................................................................................................................5

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1.8 Grado di protezione IP....................................................................................................................................................6

1.9 Smaltimento.......................................................................................................................................................................6

2. INSTALLAZIONE .................................................................................................................................7

2.1 Modalità di sollevamento, trasporto e scarico........................................................................................................7

2.2 Posizionamento dell’impianto......................................................................................................................................7

2.3 Allacciamento ...................................................................................................................................................................7

2.4 Messa in servizio...............................................................................................................................................................8

3. PRESENTAZIONE DELL’IMPIANTO..................................................................................................10

3.1 Pannello posteriore........................................................................................................................................................10

3.2 Pannello prese.................................................................................................................................................................11

3.3 Pannello comandi frontale..........................................................................................................................................11

4. MANUTENZIONE..............................................................................................................................12

4.1 Controlli periodici ...........................................................................................................................................................12

4.2 Responsabilità.................................................................................................................................................................12

5. DIAGNOSTICA E SOLUZIONI ..........................................................................................................12

6. ISTRUZIONI OPERATIVE ..................................................................................................................16

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6DOGDWXUD7,*DUFRFRQWLQXR.....................................................................................................................................17

6DOGDWXUDDȋORFRQWLQXR0,*0$* ......................................................................................................................19

7. CARATTERISTICHE TECNICHE.........................................................................................................24

8. TARGA DATI.......................................................................................................................................27

9. SIGNIFICATO TARGA DATI ...............................................................................................................28

10. SCHEMA........................................................................................................................................337

11. CONNETTORI.............................................................................................................................. 340

12. LISTA RICAMBI.............................................................................................................................342

SIMBOLOGIA

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p

eriore al 90% a 20°C

(

68°F

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(

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FRVHRSHUVRQH

1.3 Protezione da fumi e gas

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esternamente.

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1.4 Prevenzione incendio/scoppio

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5

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1.5 Prevenzione nell'uso delle bombole di gas

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•/HERPEROHGHYRQRHVVHUHYLQFRODWHYHUWLFDOPHQWHDSDUHWLRDGDOWURFRQPH]]LLGRQHLSHUHYLWDUHFDGXWHRXUWLPHFFDQLFL

DFFLGHQWDOL

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•7HQHUHODWHVWDORQWDQRGDOSXQWRGLIXRULXVFLWDGHOJDVTXDQGRVLDSUHODYDOYRODGHOODERPEROD

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1.6 Protezione da shock elettrico

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1.7 Campi elettromagnetici ed interferenze

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1.7.1 Classificazione EMC in accordo con la norma: EN 60974-10/A1:2015.

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1.7.2 Installazione, uso e valutazione dell'area

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LGH QWLILF DWRFRPHG L&/ $ 66 ($4 XH VWRD SS DU HFFK LRG HYHHV VH UHXVDWRVRORDVFRSRSURIHVVLRQDOHLQXQDPELHQWHLQGXVWULDOH

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1.7.3 Requisiti alimentazione di rete

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1.7.4 Precauzioni riguardo i cavi

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1.7.5 Collegamento equipotenziale

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1.7.6 Messa a terra del pezzo in lavorazione

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1.7.7 Schermatura

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2. INSTALLAZIONE

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2.2 Posizionamento dell'impianto

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INSTALLAZIONE

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2.4 Messa in servizio

2.4.1 Collegamento per saldatura MMA

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9

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2.4.3 Collegamento per saldatura TIG

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4Presa torcia

5&RQQHȐRUHWXERJDV

65LGXȐRUHSUHVVLRQH

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RUDULRILQRDOFRPSOHWRILVVDJJLRGHOOHSDUWL

&ROOHJDUHODȐDFFRGHOODWRUFLD7,*DOODSUHVDWRUFLDGHOJHQHUDWRUH,QVHULUHO DVSL QDHUXRWDUHLQVHQVRRUD ULRI LQRDOFRPSOHWR

ILVVDJJLRGHOOHSDUWL

/DUHJROD]LRQHGHOIOXVVRGHOJDVGLSURWH]LRQHVLDȐXDDJHQGRVXXQUXELQHȐRJHQHUDOPHQWHSRVWRVXOODWRUFLD

&ROOHJDUHVHSDUDWDPHQWHLOFRQQHȐRUHGHOWXERGHOJDVGHOODWRUFLDDOODGLVWULEX]LRQHGHOJDVVWHVVR

&ROOHJDUHLOWXERGLULWRUQROLTXLGRUHIULJHUDQWHGHOODWRUFLDFRORUHURVVRDOODSSRVLWRUDFFRUGRLQQHVWR FRORUHURVVR

&ROOHJDUHLOWXERGLPDQGDWDOLTXLGRUHIULJHUDQWHGHOODWRUFLDFRORUHEOXDOODSSRVLWRUDFFRUGRLQQHVWR FRORUHEOX

2.4.4 Collegamento per saldatura MIG/MAG

&ROOHJDUHLOWXERGLULWRUQROLTXLGRUHIULJHUDQWHGHOODWRUFLDFRORUHURVVRDOODSSRVLWRUDFFRUGRLQQHVWR FRORUHURVVR

&ROOHJDUHLOWXERGLPDQGDWDOLTXLGRUHIULJHUDQWHGHOODWRUFLDFRORUHEOXDOODSSRVLWRUDFFRUGRLQQHVWR FRORUHEOX

1Ingresso cavo di segnale (CAN-BUS)

2Cavo potenza

3Presa positiva di potenza (+)

4Cavo segnale

5Ingresso cavo di segnale (CAN-BUS) (Fascio cavi)

6Tubo gas

7Raccordo alimentazione gas

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ILVVDJJLRGHOOHSDUWL

&ROOHJDUHLOFDYRGLVH JQDOHGHOID V FLRFD Y LDOODS S R VLWRFRQQHȐRUH,QVHULUHLOFRQQHȐRUHHUXRWDUHODJKLHUDLQVHQVRRUDULRILQR

DOFRPSOHWRILVVDJJLRGHOOHSDUWL

&ROOHJDUHLOWXERJDVGHOIDVFLRFDYLDOULGXȐRUHGLSUHVVLRQHGHOODERPERODRDOUDFFRUGRGLDOLPHQWD]LRQHGHOJDV5HJRODUHLO

IOXVVRJDVGDD,PLQ

&ROOHJDUHLOWXERGLPDQGDWDOLTXLGRUHIULJHUDQWHGHOIDVFLRFDYLFRORUHEOXDOODSSRVLWRUDFFRUGRLQQHVWR FRORUHEOX

&ROOHJDUHLOWXERGLULWRUQROLTXLGRUHIULJHUDQWHGHOIDVFLRFDYLFRORUHURV V RDOODSSR VLWRUDFFRUGR LQQHVWR FRORUHURVVR

10

PRESENTAZIONE DELL'IMPIANTO

IT 1&RQQHȐRUHSLQ]DPDVVD

2Presa negativa di potenza (-)

&ROOHJDUHLOFRQQHȐRUHGHOFDYRGHOODSLQ]DGLPDVVDDOODSUHVDQHJDWLYDGHOJHQHUDWRUH,QVHULUHODVSLQDHUXRWDUHLQVHQVR

RUDULRILQRDOFRPSOHWRILVVDJJLRGHOOHSDUWL

1$ȐDFFRWRUFLD

2Presa torcia

&ROOHJDUHLOWXERGLPDQGDWDOLTXLGRUHIULJHUDQWHGHOODWRUFLDFRORUHEOXDOODSSRVLWRUDFFRUGRLQQHVWR FRORUHEOX

&ROOHJDUHLOWXERGLULWRUQROLTXLGRUHIULJHUDQWHGHOODWRUFLDFRORUHURVVRDOODSSRVLWRUDFFRUGRLQQHVWR FRORUHURVVR

&ROOHJDUH OD WRUFLD 0,*0$* VXOODȐDFFR SUHVWDQGR SDUWLFRODUH DȐHQ]LRQH QHOODYYLWDUH FRPSOHWDPHQWH OD JKLHUD GL

ILVVDJJLR

&ROOHJDUHLOWXERJDVGHOIDVFLRFDYLDOSRUWDJRPPDSRVWHULRUH

3. PRESENTAZIONE DELL'IMPIANTO

3.1 Pannello posteriore

2

34

5 1

1Cavo di alimentazione

3HUPHȐHGLDOLPHQWDUHOLPSLDQWRFROOHJDQGRORDOODUHWH

2,QWHUUXȐRUHGLDFFHQVLRQH

&RPDQGDODFFHQVLRQHHOHȐULFDGHOODVDOGDWULFH

+DGXHSRVL]LRQL2VSHQWR,DFFHVR

3Non utilizzato

4Ingresso cavo di segnale CAN-BUS (RC, RI...)

5Ingresso cavo di segnale (CAN-BUS) (Fascio cavi)

11

PRESENTAZIONE DELL'IMPIANTO

IT

1

1Ingresso cavo di potenza (Fascio cavi)

3.2 Pannello prese

2 1

1Presa positiva di potenza (+)

Processo MMA &RQQHVVLRQHWRUFLDDGHOHȐURGR

Processo TIG &RQQHVVLRQHFDYRGLPDVVD

2Presa negativa di potenza (-)

Processo MMA &RQQHVVLRQHFDYRGLPDVVD

Processo TIG &RQQHVVLRQHWRUFLD

Processo MIG/MAG &RQQHVVLRQHFDYRGLPDVVD

3.3 Pannello comandi frontale

4

31 2 1LED di alimentazione

,QGLFDFKHOLPSLDQWRªFROOHJDWRDOODUHWHHOHȐULFDHFKHª

DOLPHQWDWR

2LED di allarme generale

,QGLFDOHYHQWXDOHLQWHUYHQWRGHLGLVSRVLWLYLGLSURWH]LRQH

TXDOLODSURWH]LRQHWHUPLFD

3/('GLSRWHQ]DDȐLYD

,QGLFDODSUHVHQ]DGLWHQVLRQHVXOOHSUHVHGXVFLWD

GHOOLPSLDQWR

4Ingresso cavo di segnale CAN-BUS (RC, RI...)

12

MANUTENZIONE

IT

4. MANUTENZIONE

/LPSLDQWRGHYHHVVHUHVRȐRSRVWRDGXQDPDQXWHQ]LRQHRUGLQDULDVHFRQGROHLQGLFD]LRQLGHOFRVWUXȐRUH7XȐLJOL



VSRUWHOOLGLDFFHVVRHVHUYL]LRHLFRSHUFKLGHYRQRHVVHUHFKLXVLHEHQILVVDWLTXDQGRODSSDUHFFKLRªLQIXQ]LRQH

/LPSLDQWR QRQGHYHHVVHUHVRȐRSRVWRDG DOFXQ WLSR GLPRGLILFD(YLWDUHFKHVLDFFXPXOLSROYHUHPHWDOOLFDLQ

SURVV

L

P

L

W¢HVXOOHDOHȐHG

L

DUHD]

L

RQH



L'eventuale manutenz

i

one deve essere esegu

i

ta esclus

i

vamente da personale qual

i

f

i

cato. La r

i

paraz

i

one o la

s

ostituzione di

p

arti dell'im

p

ianto da

p

arte di

p

ersonale non autorizzato com

p

orta l'immediata invalidazione della

JDUDQ]LD GHO SURGRȐR /HYHQWXDOH ULSDUD]LRQH R VRVWLWX]LRQH GLSDUWLGHOOLPSLDQWRGHYHHVVHUHHVHJXLWD

esclusivamente da

p

ersonale tecnico

q

ualificato

.

7RJOLHUHODOLPHQWD]LRQHDOOLPSLDQWRSULPDGLRJQLLQWHUYHQWR

4.1 Controlli periodici

4.1.1 Impianto

(IIHȐXDUHODSXOL]LDLQWHUQDXWLOL]]DQGRDULDFRPSUHVVDDEDVVDSUHVVLRQHHSHQQHOOLDVHWRODPRUELGD&RQWUROODUH

OHFRQQHVVLRQLHOHȐULFKHHWXȐLLFDYLGLFROOHJDPHQWR

4.1.2 Per la manutenzione o la sostituzione dei componenti delle torce, della pinza

portaelettrodo e/o del cavo massa:

&RQWUROODUHODWHPSHUDWXUDGHLFRPSRQHQWLHGDFFHUWDUVLFKHQRQVLDQRVXUULVFDOGDWL

8WLOL]]DUHVHPSUHJXDQWLDQRUPDWLYD

8WLOL]]DUHFKLDYLHGDȐUH]]LDGHJXDWL

4.2 Responsabilità

EN

IE

C

,QPDQFDQ]DGLGHȐDPDQXWHQ]LRQHGHFDGUDQQRWXȐHOHJDUDQ]LHHFRPXQTXHLOFRVWUXȐRUHYLHQHVROOHYDWRGD

TXDOVLDVL UHVSRQVDELOLW¢ 1HO FDVR ORSHUDWRUH QRQ VL DȐHQHVVH DTXDQWRGHVFULȐRLOFRVWUXȐRUHGHFOLQDRJQL

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L

O

L

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J

Q

L

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L

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L

F

L

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FD

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5. DIAGNOSTICA E SOLUZIONI

Mancata accensione dell'impianto (led verde spento)

Causa Soluzione

»

T

ensione di rete non

p

resente sulla

p

resa di

al

i

mentaz

i

one

.

»

Ese

g

uire una verifica e procedere alla riparazione dell'impianto

HOHȐU

L

FR



»

5

L

YRO

J

HUV

L

DSHUVRQDOHVSHF

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DO

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]]DWR



»

6

S

LQDRFDYRGLDOLPHQWD]LRQHGLIHȐRVR

»

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gg

iato

.

»

Rivol

g

ersi al più vicino centro di assistenza per la riparazione

dell'

i

mp

i

anto

.

»

F

us

i

b

il

e

d

i lin

ea

b

r

uc

i

a

t

o.

»

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gg

iato

.

»

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L

DFFHQV

L

RQHG

L

IHȐRVR

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ost

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l componente danne

ggi

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.

»

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g

ersi al più vicino centro di assistenza per la riparazione

dell'

i

mp

i

anto

.

»

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g

amento tra carrello trainafilo e

g

eneratore

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L

IHȐRVR

»

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S

DUWLGHOOǰLP

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LDQWR

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»

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L

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

»

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i

vol

g

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i

al p

i

ù v

i

c

i

no centro d

i

ass

i

stenza per la r

i

paraz

i

one

dell'im

p

ianto

.

13

DIAGNOSTICA E SOLUZIONI

IT

Assenza di potenza in uscital'impianto non salda

Causa Soluzione

»

3XOVDQWHWRUF

L

DG

L

IHȐRVR

»

S

ost

i

tu

i

re

i

l componente dannegg

i

ato

.

»

Rivolgersi al più vicino centro di assistenza per la riparazione

dell'im

p

ianto

.

»

Impianto surriscaldato

(

allarme termico - led

g

iallo

acceso

).

»

$

ȐHQGHUH

L

OUDIIUHGGDPHQWRGHOO

L

PS

L

DQWRVHQ]DVSH

J

QHUH

OLP

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LDQWR



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S

HUWRRVZ

L

WFK

S

RUWDG

L

IHȐRVR



»

È

necessario

p

er la sicurezza dell'o

p

eratore che il

p

annello laterale

s

i

a ch

i

uso durante le fas

i

d

i

saldatura

.

»

S

ost

i

tu

i

re

i

l componente dannegg

i

ato

.

»

Rivol

g

ersi al più vicino centro di assistenza per la riparazione

dell'im

p

ianto

.

»

&

ROOH

J

DPHQWRG

L

PDVVDQRQFRUUHȐR

»

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J

X

L

UH

L

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J

DPHQWRG

L

PDVVD

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»

&

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L

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0

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]

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R



»

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ensione di rete fuori ran

g

e

(

led

g

iallo acceso

).

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Riportare la tensione di rete entro il ran

g

e di alimentazione del

g

enera

t

ore

.

»

(VH

J

X

L

UH

L

OFRUUHȐRDOODFF

L

DPHQWRGHOO

L

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DQWR

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»

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onsultare

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tolo "

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llacc

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amento"

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»

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O

H

U

X

Ȑ

R

U

H



G

LI

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Ȑ

RVR

»

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iato

.

»

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ersi al più vicino centro di assistenza per la riparazione

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i

m

pi

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»

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paraz

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one

dell'

i

mp

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anto

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Erogazione di potenza non corretta

Causa Soluzione

»

Errata selezione del

p

rocesso di saldatura o

VHOHȐRUHGLIHȐRVR



»

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J

XLUHODFRUUHȐDVHOH]LRQHGHOSURFHVVRGLVDOGDWXUD



»

Errate

i

mpostaz

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on

i

de

i

parametr

i

e delle funz

i

on

i

dell'im

p

ianto

.

»

Ese

g

u

i

re un reset dell'

i

mp

i

anto e re

i

mpostare

i

parametr

i

d

i

sa

l

da

t

u

r

a.

»

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ometro/encoder per la re

g

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one della

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VDOGDWXUDG

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i

c

i

no centro d

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ass

i

stenza per la r

i

paraz

i

one

dell'

i

mp

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anto

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T

ens

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one d

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rete fuor

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ran

g

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.

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(VH

J

X

L

UH

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OFRUUHȐRDOODFF

L

DPHQWRGHOO

L

PS

L

DQWR



»

&RQVXOWDUHLOFD

S

LWROR$OODFFLDPHQWR



»

M

ancanza d

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una fase

.

»

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J

X

L

UH

L

OFRUUHȐRDOODFF

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DPHQWRGHOO

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»

&

RQVXOWDUH

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$

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

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

»

Rivol

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dell'

i

m

pi

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.

Avanzamento filo bloccato

Causa Soluzione

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mp

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itolo "Allacciamento"

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m

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14

DIAGNOSTICA E SOLUZIONI

IT

»

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vvol

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mento

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rre

g

olare su bob

i

na

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pr

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cond

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z

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gello torcia fuso

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filo incollato

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i

z

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spos

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t

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v

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d

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blocca

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o rull

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re

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olat

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male

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i

z

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one

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umentare la

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ress

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one su

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rull

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Causa Soluzione

»

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Modalità di esecuzione della saldatura non

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15

DIAGNOSTICA E SOLUZIONI

IT

Inclusioni di scoria

Causa Soluzione

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p

leta as

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16

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IT

Porosità

Causa Soluzione

»

Presenza di

g

rasso, vernice, ru

gg

ine o sporcizia sui

pezz

i

da saldare

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»

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g

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g

uire la

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Presenza di

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gg

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i

ale d'a

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Presenza d

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durre la veloc

i

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n saldatura

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»

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g

u

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re un prer

i

scaldo de

i

pezz

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da saldare

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»

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umentare la corrente d

i

saldatura.

Cricche a caldo

Causa Soluzione

»

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Ridurre la corrente di saldatura

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g

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g

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Presenza di

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ale d'a

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orto

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»

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6. ISTRUZIONI OPERATIVE

6.1 Saldatura con elettrodo rivestito (MMA)

Preparazione dei lembi

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