Stanley EZM 1000 Kullanım kılavuzu

INSTRUCTION AND

SERVICE MANUAL

EZM1000 - 2000

Hydraulic/Pneumatic Blind Riveting Tools

EN

Hydraulic/Pneumatic Blind Riveting Tools

BG

Хидравличен/пневматичен пистолет

за слепи нитове

HR

Hidraulički / pneumatski alati zaslijepe

zakovice

CZ

Hydropneumatické nářadí natrhací nýty

RO

Unelte hidro-pneumatice pentru nituire

HU

Hidraulikus / pneumatikus vakszegecs

belövő szerszám

SK

Hydraulické/pneumatické náradia

naumiestňovanie slepých nitov

SL

Hidravlično/pnevmatsko orodje zaslepe

zakovice

RU

Гидропневматические заклепочники

для потайных заклепок

AR

ﺔﻴﺋاﻮﻬﻟا /ﺔﻴﻜﻴﻟورﺪﻴﻬﻟا ﺔﻴﻔﺨﳌا ﻢﻴﺷاﱪﻟا ﺖﻴﺒﺜﺗ تاودأ

LV

Hidropneimatiskais slēpto kniežu

kniedētājs

LT

Hidrauliniai/ pneumatiniai kniedytuvai

ET

Hüdropneumaatilised needipüstolid

EL

Υδραυλικά/πνευματικά εργαλεία

τοποθέτησης τυφλών πριτσινιών

TR

Hidrolik/Pnömatik Kör Perçin Yerleştirme

Aletleri

STANLEY Engineered Fastening

STANLEY House, Works Road

Letchworth Garden City

Hertfordshire, United Kingdom

SG6 1JY

Tel: +44 1582 900 000

Fax: +44 1582 900 001

Holding your world together®

Find your closest STANLEY Engineered Fastening location on

www.stanleyEngineeredFastening.com/contact

For an authorized distributor nearby please check

www.stanleyEngineeredFastening.com/econtact/distributors

Manual Number Issue C/N

07900-09707 A 21/124

Stanley Engineered Fastening — adivision of Stanley Black and Decker — is the global leader in precision fastening and assembly solutions. Our

industry-leading brands, Avdel®, Integra™, Nelson®, Optia™, POP®, Stanley® Assembly Technologies, and Tucker®, elevate what our customers create.

Backed by ateam of passionate and responsive problem-solvers, we empower engineers who are changing the world.

1

The information provided may not be reproduced and/or made public in any way and through any means (electronically or

mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided

is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a

policy of continuous product improvement and therefore the products may be subject to change. The information provided

is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening

cannot be held liable for any damage resulting from deviations from the original speci cations of the product.

The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not

accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered

Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names,

trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free,

pursuant to the legislation with respect to the protection of trade marks.

CONTENT

1. SAFETY DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.1 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 PROJECTILE HAZARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 OPERATING HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 REPETITIVE MOTIONS HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 ACCESSORY HAZARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.6 WORKPLACE HAZARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.7 NOISE HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.8 VIBRATION HAZARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.1 SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 PERSONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 WORK ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 DATE CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 TYPE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3.1 COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2 NOSE PIECES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4.1 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 MANDREL COLLECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.3 REVOLVABLE AIR OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.4 360° REVOLVABLE AIR SUPPLY UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1 FRONT SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6.2 CLAMPING JAWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7. TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

8. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9. EC DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

10. UK DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ORIGINAL INSTRUCTION ENGLISH

2

This instruction manual must be read by any person installing or operating this tool with particular attention to the

following safety rules.

Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should

be assessed for each use.

Use of the tool can expose the operator’shands to hazards, including crushing, impacts, cuts and abrasions and

heat. Wear suitable gloves to protect hands.

Use hearing protection in accordance with employer’sinstructions and as required by occupational health and

safety regulations.

1. SAFETY DEFINITIONS

The de nitions below describe the level of severity for each signal word. Please read the manual and pay attention to these

symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates apotentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates apotentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates apotentially hazardous situation which, if not avoided, may

result in property damage.

Improper operation or maintenance of this product could result in serious injury and property damage. Read and

understand all warnings and operating instructions before using this equipment. When using power tools, basic safety

precautions must always be followed to reduce the risk of personal injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

1.1 GENERAL SAFETY RULES

• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining,

changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.

• Only quali ed and trained operators must install, adjust or use the tool.

• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.

• Use only parts, fasteners, and accessories recommended by the manufacturer.

• DO NOT modify the tool. Modi cations can reduce the e ectiveness of safety measures and increase the risks to the

operator. Any modi cation to the tool undertaken by the customer will be the customer’s entire responsibility and void

any applicable warranties.

• Do not discard the safety instructions; give them to the operator.

• Do not use the tool if it has been damaged.

• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that a ects

the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.

• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are

legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels

when necessary.

• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage

and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not

dismantle this tool without prior reference to the maintenance instructions.

1.2 PROJECTILE HAZARDS

• Disconnect the air supply from the tool before performing any maintenance, attempting to adjust,  t or remove a nose

assembly or accessories.

• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high-velocity

projectiles.

• Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be

assessed for each use.

• The risks to others should also be assessed at this time.

• Ensure that the workpiece is securely  xed.

• Check that the means of protection from ejection of fastener and/or mandrel is in place and is operative.

• DO NOT use the tool without mandrel collector installed.

• Warn against the possible forcible ejection of mandrels from the front of the tool.

• DO NOT operate a tool that is directed towards any person(s).

ENGLISH ORIGINAL INSTRUCTION

3

1.3 OPERATING HAZARDS

• Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and abrasions and heat.

Wear suitable gloves to protect hands.

• Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.

• Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.

• Keep tool handles dry, clean, and free from oil and grease.

• Maintain a balanced body position and secure footing when operating the tool.

• Release the start-and-stop device in the case of an interruption of the air supply.

• Use only lubricants recommended by the manufacturer.

• Contact with hydraulic  uid should be avoided. To minimise the possibility of rashes, care should be taken to wash

thoroughly if contact occurs.

• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.

• Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected

movement of the tool.

• If the tool is  xed to a suspension device, make sure that the  xation is secure.

• Beware of the risk of crushing or pinching if nose equipment is not  tted.

• DO NOT operate tool with the nose casing removed.

• Adequate clearance is required for the tool operator’s hands before proceeding.

• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.

• DO NOT abuse the tool by dropping or using it as a hammer.

• Care should be taken to ensure that spent mandrels do not create a hazard.

• The mandrel collector must be emptied when approximately half full.

1.4 REPETITIVE MOTIONS HAZARDS

• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the

body.

• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and

avoiding awkward or o -balance postures. The operator should change posture during extended tasks; this can help

avoid discomfort and fatigue.

• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling,

numbness, burning sensations or sti ness, these warning signs should not be ignored. The operator should tell the

employer and consult a quali ed health professional.

1.5 ACCESSORY HAZARDS

• Disconnect the tool from the air supply before  tting or removing the nose assembly or accessory.

• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do

not use other types or sizes of accessories or consumables.

1.6 WORKPLACE HAZARDS

• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and

also of trip hazards caused by the air line or hydraulic hose.

• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.

• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric

power.

• Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

• Care should be taken to ensure that spent mandrels do not create a hazard.

1.7 NOISE HAZARDS

• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus

(ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate

controls for these hazards are essential.

• Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from

“ringing”.

• Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety

regulations.

• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary increase in the

noise level.

• Ensure that the silencer within the mandrel collector is in place and in good working order when the tool is being

operated.

ORIGINAL INSTRUCTION ENGLISH

4

1.8 VIBRATION HAZARDS

• Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.

• Wear warm clothing when working in cold conditions and keep your hands warm and dry.

• If you experience numbness, tingling, pain or whitening of the skin in your  ngers or hands, stop using the tool, tell

your employer and consult a physician.

• Where possible support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used

to support the tool.

1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS

• The operating supply air must not exceed 7 bar (100 PSI).

• Air under pressure can cause severe injury.

• Never leave operating tool unattended. Disconnect air hose when tool is not in use, before changing accessories or

when making repairs.

• DO NOT let air exhaust opening on the mandrel collector face in the direction of the operator or other persons. Never

direct air at yourself or anyone else.

• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and  ttings.

• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on hoses. A sharp

impact may cause internal damage and lead to premature hose failure.

• Cold air shall be directed away from hands.

• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed, and whip check safety cables

shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.

• DO NOT lift the placing tool by the hose. Always use the placing tool handle.

• Vent holes must not become blocked or covered.

• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.

STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve

the right to change the speci cation of any product without prior notice.

ENGLISH ORIGINAL INSTRUCTION

5

2. SAFETY

2.1 SAFETY INSTRUCTIONS

A Nose piece/front sleeve D Safety valve

B Mandrel collector E Air supply closing valve

C Trigger F Air connection

2.2 PERSONS

• Use safety goggles. This also applies to persons in the immediate surroundings.

• Use hearing protection when the sound level exceeds 85 dB(A).

• Use safety gloves, certain blind rivets can become very warm at some places.

• Keep your  ngers away from the front when connecting the compressed air.

• Do not look straight into the tool (front and rear).

• Never direct the tool at persons.

ORIGINAL INSTRUCTION ENGLISH

6

2.3 WORK ENVIRONMENT

• Keep the work environment clean and neat.

• Use dry,  ltered and with anti-corrosive oil lubricated air. If not

available, put 0.1 ml (approximately 5 drops) of anti-corrosive

lubricating oil in air connection of tool three times each operating

day.

• Work in a frost-free environment.

• The connection to the tools is G1/4“.

A connection nipple has not been included.

Provide an appropriate solution yourself.

Set a constant air pressure to 5 - 7 bars (maximum 7 bars).

2.4 TOOLS

Never use the tools

- when the nose piece/front sleeve (A) is missing;

- when the mandrel collector (B) has not been positioned

• Check the tools for damage before connecting the air pressure.

• Keep the tools in an optimum condition.

• Switch o the closing valve (C) when the tools are not used.

• Make sure that the  exible connection hose (D) is not pressurised

when disconnecting.

• Do not modify the tools in any way.

• Only use the device for appropriate purposes.

2.5 DATE CODE

This is the place of the Date Code (A) of the tools.

2.6 TYPE IDENTIFICATION

This is the place of the type identi cation (B) of the tools.

ENGLISH ORIGINAL INSTRUCTION

7

3. MAIN COMPONENTS

3.1 COMPONENTS

A Nose pieces** G Safety valve

B Front sleeve H Air connection

C Hydraulic body J Manual

D Mandrel collector K CE and guarantee form

E Trigger L CD with manual in various languages

F Pneumatic body

3.2 NOSE PIECES

The delivered box contains various nose pieces.

** EZM 1000: 3.0 – 5.0 mm

** EZM 2000: 4.0 – 6.4 mm

ORIGINAL INSTRUCTION ENGLISH

8

4. OPERATION

4.1 CONTROLS

A Bracket D Trigger

B Mandrel collector E 360° Revolvable air supply unit

C Air outlet F Air supply closing valve

ENGLISH ORIGINAL INSTRUCTION

9

4.2 MANDREL COLLECTOR

The purpose of the mandrel collector is to collect the rest

mandrel. The collector can be placed in three positions.

A Position/remove.

B Lock – without extraction. Tilting the tools will make sure that

the mandrel will end up in the collector.

C Lock – with extraction. The rest mandrel is automatically

blown into the collector.

4.3 REVOLVABLE AIR OUTLET

The escaping air ow can be set using the revolvable air outlet (A)

such, that people experience a minimum of discomfort during

work.

Do not remove this air outlet from the mandrel collector.

4.4 360° REVOLVABLE AIR SUPPLY UNIT

When the air hose (A) causes discomfort during work, turn o

closing valve (B). After this the 360º revolvable unit (C) can be

turned into any required position.

ORIGINAL INSTRUCTION ENGLISH

10

5. USE

Position the nipple (G1/4“). Position the mandrel collector.

Set the mandrel collector (see 4.2). Set the revolvable air outlet (see 4.3).

Mount the correct nose piece. Set the correct air pressure (see 2.3).

ENGLISH ORIGINAL INSTRUCTION

11

Turn on the closing valve. Position the blind rivet.

Position the tools. Press the trigger.

Turn o the closing valve. Empty the mandrel collector after use.

ORIGINAL INSTRUCTION ENGLISH

12

6. MAINTENANCE

Use safety goggles

Use hearing protection

Use safety gloves

6.1 FRONT SLEEVE

Turn o the closing valve (A) and disconnect the air supply (B).

- Remove the front sleeve (A).

- Pay attention to the o-ring (B).

Clean the inside using an air blow gun.

ENGLISH ORIGINAL INSTRUCTION

13

6.2 CLAMPING JAWS

Remove the front sleeve, see 6.1.

Remove the clamping sleeve (A) and the Te on ring (B), the 2

clamping jaws (C) and the jaw pusher (D).

Clean the clamping jaws and the jaw pusher or replace them.

Make sure that the spanner does not slip o

the locking nut (E). This may damage the

hydraulic piston rod (F).

Mounting is done in reverse order.

When mounting, lightly spray the inside of

the clamping sleeve with Te on spray.

Make sure that the locking nut is positioned

between 19-20 mm from the hydraulic body.

ORIGINAL INSTRUCTION ENGLISH

14

7. TROUBLE SHOOTING

Problem Cause Corrective action

The tool does not work The tool has not been connected to

the air connection

Connect the tool to the air connection

The air supply closing valve is still

closed

Open the air supply closing valve

There is insu cient air pressure Use the correct air pressure 5-7 bar

Air is coming out of the safety

valve

The air pressure is too high Use the correct air pressure 5-7 bar

There is no or insu cient

extraction

The extraction has not been turned on Check the position of the mandrel collector

There is insu cient air pressure Use the correct air pressure 5-7 bar

The mandrel collector is full Empty the mandrel collector

The tool is blocked by rest mandrels Remove the rest mandrel

The trigger does not work There is insu cient air pressure Use the correct air pressure 5-7 bar

The blind rivet cannot be

placed into the nose piece

The incorrect nose piece has been

mounted

Mount the correct nose piece

The tool is blocked by rest mandrels Remove the rest mandrel

The blind rivet is not set

correctly

Contaminated or worn clamping jaws Clear or replace the clamping jaws

There is insu cient air pressure Use the correct air pressure

The capacity of the tool has been

exceeded

Use the correct tool

The rest mandrel does not

release from the nose piece

The incorrect nose piece has been

mounted

Mount the correct nose piece

The tool is blocked by rest mandrels Remove the rest mandrel

During setting the rivet

mandrel does not break

There is insu cient air pressure Use the correct air pressure

The capacity of the tool has been

exceeded

Use the correct tool

The rest mandrel is not

extracted into the mandrel

collector

The incorrect nose piece has been

mounted

Mount the correct nose piece

The tool is blocked by rest mandrels Remove the rest mandrel

The mandrel collector is full Empty the mandrel collector

The air supply unit cannot be

turned 360°

The tool is still under air pressure Close the air supply closing valve and

depressurize the tool by turning on the

extraction or by operating the trigger

The tool does not perform well

consistently

Contact a service centre

ENGLISH ORIGINAL INSTRUCTION

15

8. TECHNICAL DATA

EZM 1000 EZM 2000

H 264 mm 275 mm

L 272 mm 272 mm

ø D 102 mm 125 mm

P 70 mm 70 mm

ø S 23 mm 23 mm

Weight 1,25 kg 1,65 kg

Air pressure 5-7 bars 5-7 bars

Pull force (6 bars) 7.3 kN 12.5 kN

Air consumption (per stroke) 1.5 l 2.0 l

Stroke 17 mm 21 mm

Capacity (standard blind rivet) ø 3.0 – 5.0 mm (stainless steel) ø 4.0 – 6.4 mm (stainless steel)

ORIGINAL INSTRUCTION ENGLISH

16

9. EC DECLARATION OF CONFORMITY

We,

Rivet Factory Group s. r. o.

Lannova 2061/8

110 00 Praha 1, Nové Město,

declare under our sole responsibility that the product:

Description: HYDROPNEUMATIC RIVETING TOOL

Model: EZM1000, EZM2000

To which this declaration relates is in conformity with the following harmonized standards

Safety:

Machinery Directive: ČSN EN ISO 11148-1:2015

Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, of the following Directive: 2006/42/EC

The Machinery Directive (Statutory Instruments 2008 No 1597 - The Supply of Machinery (Safety) Regulations).

The undersigned makes this declaration on behalf of Rivet Factory Group

Bc. Ondřej Slezák, CEO

Rivet Factory Group s. r. o.

Lannova 2061/8

110 00 Praha 1, Nové Město

Place of Issue: Drtinovo náměstí 171, 547 01 Náchod, Czech republic

Date of Issue: 11. 6. 2021

The undersigned is responsible for compilation of the technical  le for products sold in the European Union and makes this

declaration on behalf of STANLEY Engineered Fastening.

Matthias Appel

Team Leader Technical Documentation

Stanley Engineered Fastening, Tucker GmbH, Max-Eyth-Str.1,

35394 Gießen, Germany

This machinery is in conformity with

Machinery Directive 2006/42/EC

ENGLISH ORIGINAL INSTRUCTION

17

10. UK DECLARATION OF CONFORMITY

We,

Rivet Factory Group s. r. o.

Lannova 2061/8

110 00 Praha 1, Nové Město

declare under our sole responsibility that the product:

Description: HYDROPNEUMATIC RIVETING TOOL

Model: EZM1000, EZM2000

to which this declaration relates is in conformity with the following designated standards:

Safety:

The Supply of Machinery (Safety) Regulations 2008 S.I. 2008/1597 (as amended):

Designated Standards ČSN EN ISO 11148-1:2015

Technical documentation is compiled in accordance with the Supply of Machinery (Safety) Regulations 2008, S.I. 2008/1597

(as amended).

The undersigned makes this declaration on behalf of Rivet Factory Group

Bc. Ondřej Slezák, CEO

Rivet Factory Group s. r. o.

Lannova 2061/8

110 00 Praha 1, Nové Město

Place of Issue: Drtinovo náměstí 171, 547 01 Náchod, Czech republic

Date of Issue: 11. 6. 2021

The undersigned is responsible for compilation of the technical  le for products sold in the United Kingdom and makes this

declaration on behalf of Stanley Engineered Fastening.

A. K. Seewraj

Director of Engineering, UK

Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire,

SG6 1JY UNITED KINGDOM

This machinery is in conformity with

Supply of Machinery (Safety) Regulations 2008,

S.I. 2008/1597 (as amended)

ORIGINAL INSTRUCTION ENGLISH

18

ENGLISH ORIGINAL INSTRUCTION

1

  .

       /       

 (  )        STANLEY Engineered

Fastening.      ,        

 . STANLEY Engineered Fastening        

     .      , 

   STANLEY Engineered Fastening.  , STANLEY Engineered Fastening      

,        .

     .  , STANLEY Engineered Fastening   

           ,     .

STANLEY Engineered Fastening       ,   ,  

 .  ,  ,    ..,   STANLEY

Engineered Fastening,       ,       

 .



1.   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.1     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.6     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.7    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.8    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.9       . . . . . . . . . 4

2.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.1    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3.1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.3     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.4 360°        . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6.2   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7.    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

8.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9.     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

10.       . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    

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