Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

Sulzer
Marka
Sulzer
Model
XFP PE1 - PE3
Tip
Installation, Operating And Maintenance Instructions
Dalgıç Atıksu Pompası tip ABS XFP PE1 - PE3
www.sulzer.com
Kurulum, Kullanım ve Bakım Talimatları
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6005675-04 (07.2023)
Sulzer teknik gelişmeler sebebiyle değişiklik yapma hakkını saklı tutar.
26005675-04
İçindekiler
1 Genel ��������������������������������������������������������������������������������������������������������������������������������������������������������� 4
  ..................................................................................................................... 4
1.2 Kimlik Kodu ............................................................................................................................................... 4
2 Performansaralığı ����������������������������������������������������������������������������������������������������������������������������������� 5
3 Güvenlik ���������������������������������������������������������������������������������������������������������������������������������������������������� 6
  .......................................................................................................................... 7
4 Exbölgelerdemotorlarınkullanımı ������������������������������������������������������������������������������������������������������� 7
  .................................................................................................................. 7
  .................................................................................................................................................. 7
  ............................................................................................................. 7
  ..........................
 ................................................................................. 7
  ............................ 7
5 TeknikVeri ������������������������������������������������������������������������������������������������������������������������������������������������ 8
  ................................................................................................................................................ 8
6 Geneltasarımözellikleri ������������������������������������������������������������������������������������������������������������������������ 9
  .................................................................................................................... 9
  .................................................................................. 10
7 Ağırlıklar ������������������������������������������������������������������������������������������������������������������������������������������������� 11
  .............................................................................................................................................. 11
  .............................................................................................................................................. 12
  ........................................................................................................................................ 13
8 Kaldırma,taşımaveDepolama������������������������������������������������������������������������������������������������������������� 13
  .................................................................................................................................................. 13
  ..................................................................................................................................................... 14
  .......................................................................................................................................... 14
  .......................................................................................................................................... 14
8.3 Saklama ................................................................................................................................................... 15
  ..................................................................................................... 15
Kurulum,KullanımveBakımTalimatları(OrijinalTalimatlarınÇevirisi)
DalgıçAtıksuPompasıtipABSXFP
PE1(50Hz) PE2(50Hz) PE3(50Hz) PE1(60Hz) PE2(60Hz) PE3(60Hz)
80C-CB1  100G-CB1 155G-CB2 80C-CB1  100G-CB1 105J-CB2
200G-CB1 100G-CB2 155J-CB2
81C-CB1  101G-CB1 205G-CB2  101G-CB1 206J-CB2
206G-CB2 100C-CB1 255J-CB2
100C-CB1 105G-CB2 105J-CB2  150G-CB1 305J-CB2
 150G-CB1 155J-CB2  150G-CP
206J-CB2 155G-CB2
150G-CP 255J-CB2 200G-CB1
305J-CB2 201G-CB2
305J-CB2 205G-CB2
206G-CB2
3
6005675-04
9 Montajvekurulum ��������������������������������������������������������������������������������������������������������������������������������� 15
9.1  ............................................................................................................................. 15
  ............................................................................................................................................... 16
  ............................................................................................................................................ 16
  ....................................................................................................................... 16
  .......................................................................................................................................... 19
  ..................................................................................................................................... 20
  .............................................................................................................................20
10 ElektrikBağlantısı ��������������������������������������������������������������������������������������������������������������������������������� 21
10.1 Conta izleme ............................................................................................................................................ 22
  ......................................................................................................................................... 22
  ..................................................................................................................... 23
  ............................................................................................................................... 23
  ........................................................................................................... 24
  ........................................................................................................................................... 25
11 Devreyealma ������������������������������������������������������������������������������������������������������������������������������������������ 26
  ............................................................................................................... 26
  ................................................................................................................................ 26
  ............................................................................................................................ 26
12 Bakımveservis �������������������������������������������������������������������������������������������������������������������������������������� 27
  ............................................................................................................... 27
  ........................................................................................... 28
  ........................................................................................... 28
  ......................................................... 29
  ............................. 29
  ........................................................................ 30
  .......................................................................... 30
  .................................................................................................................... 31
  ....................................................................................................... 32
  .................................................................................................................... 33
46005675-04
Bukitapçıktakullanılansimgelerveuyarılar:



 
DİKKAT!
 
NOT:
1 Genel
1.1 Kullanımamacıveuygulama


• 
• 
• 
• 
• 
• 
• 


DİKKAT! Pompalananortamınizinverilenmaksimumsıcaklığı40°C’dir.
DİKKAT!Yağlamamaddelerininsızması,pompalananortamınkirlenmesinenedenolabilir.


DİKKAT! Pompayıkurmadanönceherzamanonaylıkullanımveuygulamahakkındatavsiye
içinbölgenizdekiSulzertemsilcinizedanışın.
1.2 KimlikKodu

Hidrolik: Motor:
  
 2
 
 
 
 
 

5
6005675-04
2 Performansaralığı
Contrablockçarkı50Hz
255J
206J
305J
155G
105G
205G
155J
105J
80E
40 140 160 18012020 60 200 220 240260 280300 320340 36
0
80 100
H
(m)
Q
(l
/s)
10
20
30
40
50
60
70
50 Hz
150E
100E
100G
150G 200G
80C
100C 81C 151E
101G
206G
Contrablockçarkı60Hz
40 140 160 18012020 60 200 220 240 260 280 300 320 340 360 380 400 420 44080 100
H
(m)
Q
(l/s)
60 Hz
10
20
30
40
50
60
70
100
90
80
201G 305J
206J
150E 151E
150G
255J
80C 100E
100G
105J
80E
101G
100C
155J
206G
200G
155G
205G
66005675-04
Vortexçarkı50Hz
20 70 80 906010 30 10040 50
H
(m)
Q
(l/s)
10
20
30
40
50
60
70
50 Hz
100C
80C
150G
101G
100G
81E
100E
81C
Vortexçarkı60Hz
10 35 40 453051
55
05520 25
H
(m)
Q
(l/s)
10
20
30
40
50
60
70
60 Hz
100
90
80
81E
80C
100E
100C
81C
101G
3 Güvenlik






 
7
6005675-04
3.1 Kişiselkoruyucudonanım





4 Exbölgelerdemotorlarınkullanımı
4.1 Patlamayadayanıklılıkonayları

NOT:ENISO80079-36,ENISO80079-37standardıuyarınca,patlamayakarşı”c”tipi
(yapısalgüvenlik)ve”k”tipi(sıvıyadaldırma)korumayöntemleriuygulanmaktadır.
4.2 Genelbilgi
  
 

1. 
2. 


3. 

4. 

DİKKAT! Patlamayadayanıklımotorlardakionarımçalışmaları,yalnızcayetkiliatölyelerde,
kaliyepersoneltarafından,üreticitarafındansağlananorijinalparçalarkullanılarak
gerçekleştirilebilir.AksitakdirdeExonaylarıartıkgeçerlideğildir.Exileilgilitüm
bileşenlerveboyutlar,atölyekılavuzundaveyedekparçalistesindebulunabilir.
DİKKAT! Yetkisizatölyelerdekaliyeolmayanpersoneltarafındanyapılanonarım
çalışmalarındansonraExonaylarıartıkgeçerlideğildir.Böylebironarımdansonra
ünitetehlikelialanlardaçalıştırılmamalıveExadplakasıçıkarılmalıdır.
NOT: Ülkedenülkeyedeğişebilentümyönetmelikveyönergelereistisnasızuyulmalıdır.
4.3 Güvenlikullanımiçinözelkoşullar



4.4 Patlamayakarşıkorumalıalanlarda(ATEXalanı1ve2)frekansdönüştürücüsündeEx
dalgıçmotorlupompalarıişletmekiçingeçerlikural.


4.5 IslakkurulumdakiExdalgıçmotorupompalarınınçalıştırılması

86005675-04
5 TeknikVeri





5.1 İsimplakası







xx/xxxx
1/min
Max.Liq.Temp: 40°C
Weight kg
IEC60034.30 IE3
Qmax m3/h Hmax m
Hmin m
Max m
Imp mm
P2: kW
P1: kW
UN V IN A
 
Lejant
   
  n 
Sn   
   Maksimum debi m3
U  V  mm
    m
    m
    m
P1  kW   mm
P2  kW
II 2G Ex h db IIB T4 Gb PTB 10 ATEX 1062 X
0598
II 2G Ex h db IIB T4 Gb PTB 10 AT EX 1032 X
0598
    
9
6005675-04
6 Geneltasarımözellikleri



6.1 TasarımözellikleriPE1&PE2
1
2
3
4
5
7
8
9
10
12
13
14
15
14
16
17
11
19
18
6
1
2
3
4
5

6
7 

8 
9 
10 
11 
12 
13 
14 Mekanik contalar
15 
16 

17 Çark - Contrablock sürümü
18 Sarmal
19 
10 6005675-04
6.2 TasarımözellikleriPE3(soğutmagömleklisürüm)
1 9a  18 
 9b  19 
2 10  20 
3 11  21 
4 12 Mekanik contalar 22 
 13  23 
5 14  
6 15  24 
7 16  25 Sarmal
8 17  26 Çark - Contrablock sürümü
27 
1
2
3
4
5
6
7
8
9a
14
15
5
17
21
18
19
9b
13
20
26
24
23
22
27
25
10
11
12
16
11
6005675-04
7 Ağırlıklar
NOT:  İsimplakasındakiağırlıksadecepompavekabloiçindir.
7.1 XFP-50Hz
XFP
Ayaklıbraket
vesabitleyiciler
Yatay
destekler*
Etektabanı
(taşınabilir)
Elektrik
kablosunu**
Pompa***
(kablosuz)
kg kg kg kg kg
80C-CB1 

8
8
9
9
10
10
0.3
0.3


80C-VX  8 2 10 0.3 
80E-CB1 

8
8
2
2
10
10
0.4
0.5


81C-CB1  8 9 10 0.4 
81C-VX 

8
8
2
2
10
10
0.3
0.4


81E-VX 

8
8
3
3
10
10
0.4
0.5


100C-CB1  12 9 10 0.3 
100C-VX 

12
12
2
2
10
10
0.3
0.3


100E-CB1 

12
12
3
3
11
11
0.4
0.5


100E-CP 

12
12
n.a.
n.a.
11
11
0.4
0.5


100E-VX 


12
12
12
3
3
3
11
11
11
0.4
0.4
0.5



100G-CB1 


12
12
12
12
12
12
21
21
21
0.4
0.5
0.4



100G-VX 

12
12
12
12
21
21
0.4
0.5


101G-CB1 


19
19
19
10
10
10
16
16
16
0.4
0.5
0.5



101G-VX 


19
19
19
12
12
12
21
21
21
0.4
0.5
0.5



105G-CB2 

12
12
12
12
21
21
0.4
0.5


150E-CB1 


17
17
17
3
3
3
11
11
11
0.4
0.4
0.5



150G-CB1 


20
20
20
12
12
12
21
21
21
0.4
0.5
0.4



150G-CP  20 n.a. 21 0.4 
150G-VX 


20
20
20
12
12
12
21
21
21
0.4
0.4
0.5



151E-CB2 

20
20
3
3
11
11
0.4
0.5


155G-CB2 

20
20
12
12
21
21
0.4
0.5


200G-CB1




25
25
25
25
12
12
12
12
21
21
21
21
0.4
0.5
0.4
0.4




205G-CB2 

25
25
12
12
21
21
0.4
0.5


206G-CB2 

25
25
12
12
21
21
0.4
0.5


105J-CB2 

19
19
17
17
50
50
0.5
0.5


155J-CB2




28
28
28
28
17
17
17
17
50
50
50
50
0.5
0.5
0.5
0.5




206J-CB2



39
39
39
17
17
17
56
56
56
0.5
0.5
0.5



255J-CB2 

53
53
23
23
81
81
0.5
0.5


305J-CB2 

74
74
43
43
91
91
0.5
0.5



12 6005675-04
7.2 XFP-60Hz
XFP
Ayaklıbraket
vesabitleyiciler
kg(lbs)
Yataydestekler*
kg(lbs)
Etektabanı
(taşınabilir)
kg(lbs)
Elektrik
kablosunu**
kg(lbs)
Pompa***
(kablosuz)
kg(lbs)
80C-CB1 



8 (18)
8 (18)
8 (18)
8 (18)
9 (20)
9 (20)
9 (20)
9 (20)
10 (22)
10 (22)
10 (22)
10 (22)
0.2 (0.4)
0.1 (0.3)
0.3 (0.5)
0.2 (0.4)




80C-VX 


8 (18)
8 (18)
8 (18)
2 (4)
2 (4)
2 (4)
10 (22)
10 (22)
10 (22)
0.1 (0.3)
0.2 (0.4)
0.3 (0.5)



80E-CB1  8 (18) 2 (4) 10 (22) 0.3 (0.5) 
81C-VX  8 (18) 2 (4) 10 (22) 0.3 (0.5) 
81E-VX 

8 (18)
8 (18)
3 (7)
3 (7)
10 (22)
10 (22)
0.2 (0.4)
0.3 (0.5)


100C-CB1 



8 (18)
8 (18)
8 (18)
8 (18)
9 (20)
9 (20)
9 (20)
9 (20)
10 (22)
10 (22)
10 (22)
10 (22)
0.1 (0.3)
0.1 (0.3)
0.3 (0.5)
0.2 (0.4)




100C-VX 


12 (27)
12 (27)
12 (27)
2 (4)
2 (4)
2 (4)
10 (22)
10 (22)
10 (22)
0.1 (0.3)
0.2 (0.4)
0.3 (0.5)



100E-CB1 




12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
3 (7)
3 (7)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.2 (0.4)





100E-CP 
 12 (27)
12 (27)
n.a.
n.a.
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)


100E-VX 


12 (27)
12 (27)
12 (27)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)



100G-CB1(1
&
100G-CB2(2
(1(1

(1(1

(1
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
21 (46)
21 (46)
0.4 (0.9)
0.5 (1.0)
0.4 (0.9)
0.7 (2.0)
0.3 (0.5)





101G-CB1 


19 (42)
19 (42)
19 (42)
10 (22)
10 (22)
10 (22)
16 (35)
16 (35)
16 (35)
0.5 (1.0)
0.5 (1.0)
0.7 (2.0)



101G-VX 

19 (42)
19 (42)
12 (27)
12 (27)
21 (46)
21 (46)
0.5 (1.0)
0.7 (2.0)


150E-CB1 




17 (38)
17 (38)
17 (38)
17 (38)
17 (38)
3 (7)
3 (7)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.2 (0.4)





150G-CB1 





20 (44)
20 (44)
20 (44)
20 (44)
20 (44)
20 (44)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
21 (46)
21 (46)
21 (46)
0.4 (0.9)
0.5 (1.0)
0.4 (0.9)
0.5 (1.0)
0.4 (0.9)
0.5 (1.0)






150G-CP  20 (44) n.a. 21 (46) 0.3 (0.5) 
151E-CB2 



20 (44)
20 (44)
20 (44)
20 (44)
3 (7)
3 (7)
3 (7)
3 (7)
11 (24)
11 (24)
11 (24)
11 (24)
0.3 (0.5)
0.3 (0.5)
0.3 (0.5)
0.2 (0.4)




200G-CB1  25 (55) 12 (27) 21 (46) 0.4 (0.9) 
201G-CB2 


25 (55)
25 (55)
25 (55)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
0.4 (0.9)
0.3 (0.5)
0.5 (1.0)



105J-CB2 



19 (42)
19 (42)
19 (42)
19 (42)
17 (38)
17 (38)
17 (38)
17 (38)
50 (110)
50 (110)
50 (110)
50 (110)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)




155G-CB2 



20 (44)
20 (44)
20 (44)
20 (44)
12 (27)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
21 (46)
0.5 (1.0)
0.3 (0.5)
0.4 (0.9)
0.4 (0.9)




155J-CB2 



28 (62)
28 (62)
28 (62)
28 (62)
17 (38)
17 (38)
17 (38)
17 (38)
50 (110)
50 (110)
50 (110)
50 (110)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)
0.5 (1.0)




205G-CB2 





25 (55)
25 (55)
25 (55)
25 (55)
25 (55)
25 (55)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
12 (27)
21 (46)
21 (46)
21 (46)
21 (46)
21 (46)
21 (46)
0.5 (1.0)
0.5 (1.0)
0.4 (0.9)
0.4 (0.9)
0.3 (0.5)
0.4 (0.9)






206G-CB2 




39 (86)
39 (86)
39 (86)
39 (86)
39 (86)
17 (38)
17 (38)
17 (38)
17 (38)
17 (38)
56 (124)
56 (124)
56 (124)
56 (124)
56 (124)
0.5 (1.0)
0.5 (1.0)
0.3 (0.5)
0.4 (0.9)
0.4 (0.9)





206J-CB2 
 39 (86)
39 (86)
17 (38)
17 (38)
56 (124)
56 (124)
0.5 (1.0)
0.5 (1.0)


255J-CB2 
 53 (117)
53 (117)
23 (51)
23 (51)
81 (179)
81 (179)
0.5 (1.0)
0.5 (1.0)


305J-CB2 
 74 (163)
74 (163)
43 (95)
43 (95)
91 (201)
91 (201)
0.5 (1.0)
0.5 (1.0)



13
6005675-04
7.3 Zincir(EN818)*
Uzunluk(m) Ağırlık(kg) 

belirlenirken listelenenlerin


kurulumdan


WLL320 WLL400 WLL630
1,6  - -
3  
4  
6  
7  

8 Kaldırma,taşımavedepolama
8.1 Kaldırma
DİKKAT! Sulzerünitelerininvebunlaratakılıolankomponentlerintoplamağırlıksınırlarına
uyun!(anaüniteninağırlığıiçinbilgiplakasınabakın).


NOT: Ünitevetakılıaksesuarlarıntoplamağırlığıyerelyönetmeliklerdebelirlenengüvenli
manuelkaldırmasınırlarınıaşıyorsa,kaldırmaekipmanıkullanılmalıdır.








NOT: Sulzertarafındantedarikedilenzincirlerin,halatlarınveprangalarıngüvenli
kullanımınailişkinyönergeler,ögelerlebirlikteverilenKaldırmaEkipmanı’nın
kullanımkılavuzundabelirtilmiştirvebunlaratamamenuyulmalıdır.
8.2 Nakliye



mümkündür.
Orijinalambalajındançıkarıldıktansonrapompanınileribirtarihtetaşınmasısırasındayan
 yatırılıppaletesağlambirşekildebağlanmasınıöneririz.
8.2.1 Dikeykaldırma

Pompaancakkaldırma
çemberindenkaldırılmalı,
aslaelektrikkablosundan
tutulupkaldırılmamalıdır�
14 6005675-04
8.2.2 Yataykaldırma


 
XFP 80C-100C,80E,81E,100E(VX) 100E(CB)-151E 100G-305J
Deliklicıvataboyutu M10 M12 M16




).
.
8.3 Saklama
1. 
2. 
3. 
4. 

8.3.1 Motorbağlantıkablosunemkoruması


DİKKAT! Kablolaruçlarınınsuyabatırılmasıkesinlikleyasaktır,çünkükoruyucukılıarıancak
püskürtülensuvebenzerinekarşıkorumasağlayıp(IP44),sugeçirmezliközellikleri
yoktur.Kılıarınancakpompaelektriğebağlanmadanhemenönceçıkartılması
 gerekir.


DİKKAT! Eğersutaşmasıihtimalivarsa,kablouçlarıolasımaksimumseviyeninüzerindeola-
cakşekildesabitlenmelidir.Bunuyaparkenkabloyaveyaizolasyonunazarar
 vermemeyedikkatedin.
Vortex Contrablock
X
15
6005675-04
9 Montajvekurulum






• 


• 






9�1 Eşpotansiyelbağlama
P 
5
u.
Bağlantınoktaları
9.2 Deşarjhattı


 
 
 
 
DİKKAT! Deşarjhattıbuzlanmadanetkilenmeyecekşekildemonteedilmelidir.
PE1
PE2
PE3
16 6005675-04
9.3 Montajtürleri
9.3.1 Betonçamurunabatırılmış
1
2
3
4

-

5 Zincir
6 
7 
8 
9 
10 
11 
12 
13 
14 
15 

Şaftyatağı DN80&DN100 DN150 DN200
ParçaNo. 62610775 62610784 62610785
Aşağıdakilereözellikledikkatedilmelidir:
• 
• 
• 

DİKKAT! İzolasyonunzarargörmemesiiçinpompanınmontajıvesökülmesisırasındagüç
kablosudikkatlibirşekildekullanılmalıdır.Kaldırmatertibatıilepompayıbeton
karterindenkaldırırkenpompanınkendisikaldırılırkenbağlantıkablolarınındaaynı
andakaldırıldığındaneminolun.
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Pompanınkılavuzrayüzerineindirilmesi:
a
b
• 
• 

• 

• 

Ayaklıbraketo-halkasınınvekılavuzparçasınıntakılması:


NOT: Yapıştırıcınınsertleşmesüresiyaklaşık10saniyedir!
Y

-

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9.3.2 Kurukurulmuş
 



1
2
3
4
5

6
7
8
9
10 
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Aşağıdakilereözellikledikkatedilmelidir:
• 
• 
• 

DİKKAT! İzolasyonunzarargörmemesiiçinpompanınmontajıvesökülmesisırasındagüç
kablosudikkatlibirşekildekullanılmalıdır.
DİKKAT! XFP100G-305Jpompalarınınsoğutmagömleğiolmadankurutakılmamasıgerekir.
80C-151E’ninyağsoğutmalıversiyonukullanılmalıdır.
 
 
9.3.3 Taşınabilirmontaj




 
 
 

9.3.4 Kıvrımhavalandırması





20 6005675-04
10ElektrikBağlantısı




DİKKAT! Tesistekigüçbeslemesistemi,kesitalanıvemaksimumgerilimdüşüşübakımından
yerelyönetmeliklereuygunolmalıdır.Pompanınisimplakasıüzerindebelirtilenvoltaj
ileşebekevoltajıaynıolmalıdır.










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
NOT: Lütfenelektrikçinizedanışın.

• 

• 

PE1KapasitörOranları
Motor Başlat(µF) Çalıştır(µF) Voltajın(V)
180 50 450
180 100 450
 180 60 450
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Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

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Sulzer
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XFP PE1 - PE3
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Installation, Operating And Maintenance Instructions
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