Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

Dalgıç Atıksu Pompası tip ABS XFP PE1 - PE3

www.sulzer.com

Kurulum, Kullanım ve Bakım Talimatları

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6005675-04 (07.2023)

Sulzer teknik gelişmeler sebebiyle değişiklik yapma hakkını saklı tutar.

26005675-04

İçindekiler

1 Genel �� 4

  ..................................................................................................................... 4

1.2 Kimlik Kodu ............................................................................................................................................... 4

2 Performansaralığı �� 5

3 Güvenlik �� 6

  .......................................................................................................................... 7

4 Exbölgelerdemotorlarınkullanımı �� 7

  .................................................................................................................. 7

  .................................................................................................................................................. 7

  ............................................................................................................. 7

  ..........................

 ................................................................................. 7

  ............................ 7

5 TeknikVeri �� 8

  ................................................................................................................................................ 8

6 Geneltasarımözellikleri �� 9

  .................................................................................................................... 9

  .................................................................................. 10

7 Ağırlıklar �� 11

  .............................................................................................................................................. 11

  .............................................................................................................................................. 12

  ........................................................................................................................................ 13

8 Kaldırma,taşımaveDepolama�� 13

  .................................................................................................................................................. 13

  ..................................................................................................................................................... 14

  .......................................................................................................................................... 14

  .......................................................................................................................................... 14

8.3 Saklama ................................................................................................................................................... 15

  ..................................................................................................... 15

Kurulum,KullanımveBakımTalimatları(OrijinalTalimatlarınÇevirisi)

DalgıçAtıksuPompasıtipABSXFP

PE1(50Hz) PE2(50Hz) PE3(50Hz) PE1(60Hz) PE2(60Hz) PE3(60Hz)

80C-CB1  100G-CB1 155G-CB2 80C-CB1  100G-CB1 105J-CB2

   200G-CB1   100G-CB2 155J-CB2

81C-CB1  101G-CB1 205G-CB2   101G-CB1 206J-CB2

   206G-CB2 100C-CB1   255J-CB2

100C-CB1  105G-CB2 105J-CB2   150G-CB1 305J-CB2

  150G-CB1 155J-CB2  150G-CP

  206J-CB2  155G-CB2

150G-CP 255J-CB2 200G-CB1

305J-CB2 201G-CB2

305J-CB2 205G-CB2

206G-CB2

3

6005675-04

9 Montajvekurulum �� 15

9.1  ............................................................................................................................. 15

  ............................................................................................................................................... 16

  ............................................................................................................................................ 16

  ....................................................................................................................... 16

  .......................................................................................................................................... 19

  ..................................................................................................................................... 20

  .............................................................................................................................20

10 ElektrikBağlantısı �� 21

10.1 Conta izleme ............................................................................................................................................ 22

  ......................................................................................................................................... 22

  ..................................................................................................................... 23

  ............................................................................................................................... 23

  ........................................................................................................... 24

  ........................................................................................................................................... 25

11 Devreyealma �� 26

  ............................................................................................................... 26

  ................................................................................................................................ 26

  ............................................................................................................................ 26

12 Bakımveservis �� 27

  ............................................................................................................... 27

  ........................................................................................... 28

  ........................................................................................... 28

  ......................................................... 29

  ............................. 29

  ........................................................................ 30

  .......................................................................... 30

  .................................................................................................................... 31

  ....................................................................................................... 32

  .................................................................................................................... 33

46005675-04

Bukitapçıktakullanılansimgelerveuyarılar:







 

DİKKAT!

 

NOT:

1 Genel

1.1 Kullanımamacıveuygulama





• 

• 

• 

• 

• 

• 

• 





DİKKAT! Pompalananortamınizinverilenmaksimumsıcaklığı40°C’dir.

DİKKAT! Yağlamamaddelerininsızması,pompalananortamınkirlenmesinenedenolabilir.





DİKKAT! Pompayıkurmadanönceherzamanonaylıkullanımveuygulamahakkındatavsiye

içinbölgenizdekiSulzertemsilcinizedanışın.

1.2 KimlikKodu



Hidrolik: Motor:

  

 2

 

 

 

 

 



5

6005675-04

2 Performansaralığı

Contrablockçarkı50Hz

255J

206J

305J

155G

105G

205G

155J

105J

80E

40 140 160 18012020 60 200 220 240260 280300 320340 36

0

80 100

H

(m)

Q

(l

/s)

10

20

30

40

50

60

70

50 Hz

150E

100E

100G

150G 200G

80C

100C 81C 151E

101G

206G

Contrablockçarkı60Hz

40 140 160 18012020 60 200 220 240 260 280 300 320 340 360 380 400 420 44080 100

H

(m)

Q

(l/s)

60 Hz

10

20

30

40

50

60

70

100

90

80

201G 305J

206J

150E 151E

150G

255J

80C 100E

100G

105J

80E

101G

100C

155J

206G

200G

155G

205G

66005675-04

Vortexçarkı50Hz

20 70 80 906010 30 10040 50

H

(m)

Q

(l/s)

10

20

30

40

50

60

70

50 Hz

100C

80C

150G

101G

100G

81E

100E

81C

Vortexçarkı60Hz

10 35 40 453051

55

05520 25

H

(m)

Q

(l/s)

10

20

30

40

50

60

70

60 Hz

100

90

80

81E

80C

100E

100C

81C

101G

3 Güvenlik













 

7

6005675-04

3.1 Kişiselkoruyucudonanım











4 Exbölgelerdemotorlarınkullanımı

4.1 Patlamayadayanıklılıkonayları



NOT: ENISO80079-36,ENISO80079-37standardıuyarınca,patlamayakarşı”c”tipi

(yapısalgüvenlik)ve”k”tipi(sıvıyadaldırma)korumayöntemleriuygulanmaktadır.

4.2 Genelbilgi

  

 



1. 

2. 





3. 



4. 



DİKKAT! Patlamayadayanıklımotorlardakionarımçalışmaları,yalnızcayetkiliatölyelerde,

kaliyepersoneltarafından,üreticitarafındansağlananorijinalparçalarkullanılarak

gerçekleştirilebilir.AksitakdirdeExonaylarıartıkgeçerlideğildir.Exileilgilitüm

bileşenlerveboyutlar,atölyekılavuzundaveyedekparçalistesindebulunabilir.

DİKKAT! Yetkisizatölyelerdekaliyeolmayanpersoneltarafındanyapılanonarım

çalışmalarındansonraExonaylarıartıkgeçerlideğildir.Böylebironarımdansonra

ünitetehlikelialanlardaçalıştırılmamalıveExadplakasıçıkarılmalıdır.

NOT: Ülkedenülkeyedeğişebilentümyönetmelikveyönergelereistisnasızuyulmalıdır.

4.3 Güvenlikullanımiçinözelkoşullar







4.4 Patlamayakarşıkorumalıalanlarda(ATEXalanı1ve2)frekansdönüştürücüsündeEx

dalgıçmotorlupompalarıişletmekiçingeçerlikural.





4.5 IslakkurulumdakiExdalgıçmotorupompalarınınçalıştırılması



86005675-04

5 TeknikVeri











5.1 İsimplakası















xx/xxxx

1/min

Max.Liq.Temp: 40°C

Weight kg

IEC60034.30 IE3

Qmax m3/h Hmax m

Hmin m

Max m

Imp mm

P2: kW

P1: kW

UN V IN A

  

Lejant

    

  n 

Sn    

   Maksimum debi m3

U  V  mm

     m

    m

     m

P1  kW   mm

P2  kW

II 2G Ex h db IIB T4 Gb PTB 10 ATEX 1062 X

0598

II 2G Ex h db IIB T4 Gb PTB 10 AT EX 1032 X

0598

    

9

6005675-04

6 Geneltasarımözellikleri







6.1 TasarımözellikleriPE1&PE2

1

2

3

4

5

7

8

9

10

12

13

14

15

14

16

17

11

19

18

6

1

2

3

4

5



6

7 



8 

9 

10 

11 

12 

13 

14 Mekanik contalar

15 

16 



17 Çark - Contrablock sürümü

18 Sarmal

19 

10 6005675-04

6.2 TasarımözellikleriPE3(soğutmagömleklisürüm)

1 9a  18 

 9b  19 

2 10  20 

3 11  21 

4 12 Mekanik contalar 22 

 13  23 

5 14  

6 15  24 

7 16  25 Sarmal

8 17  26 Çark - Contrablock sürümü

27 

1

2

3

4

5

6

7

8

9a

14

15

5

17

21

18

19

9b

13

20

26

24

23

22

27

25

10

11

12

16

11

6005675-04

7 Ağırlıklar

NOT:  İsimplakasındakiağırlıksadecepompavekabloiçindir.

7.1 XFP-50Hz

XFP

Ayaklıbraket

vesabitleyiciler

Yatay

destekler*

Etektabanı

(taşınabilir)

Elektrik

kablosunu**

Pompa***

(kablosuz)

kg kg kg kg kg

80C-CB1 



8

9

10

0.3





80C-VX  8 2 10 0.3 

80E-CB1 



8

2

10

0.4

0.5





81C-CB1  8 9 10 0.4 

81C-VX 



8

2

10

0.3

0.4



81E-VX 



8

3

10

0.4

0.5





100C-CB1  12 9 10 0.3 

100C-VX 



12

2

10

0.3





100E-CB1 



12

3

11

0.4

0.5





100E-CP 



12

n.a.

11

0.4

0.5





100E-VX 





12

3

11

0.4

0.5







100G-CB1 





12

21

0.4

0.5

0.4







100G-VX 



12

21

0.4

0.5





101G-CB1 





19

10

16

0.4

0.5





101G-VX 





19

12

21

0.4

0.5





105G-CB2 



12

21

0.4

0.5





150E-CB1 





17

3

11

0.4

0.5







150G-CB1 





20

12

21

0.4

0.5

0.4







150G-CP  20 n.a. 21 0.4 

150G-VX 





20

12

21

0.4

0.5







151E-CB2 



20

3

11

0.4

0.5





155G-CB2 



20

12

21

0.4

0.5





200G-CB1









25

12

21

0.4

0.5

0.4









205G-CB2 



25

12

21

0.4

0.5





206G-CB2 



25

12

21

0.4

0.5





105J-CB2 



19

17

50

0.5





155J-CB2









28

17

50

0.5









206J-CB2







39

17

56

0.5







255J-CB2 



53

23

81

0.5





305J-CB2 



74

43

91

0.5







12 6005675-04

7.2 XFP-60Hz

XFP

Ayaklıbraket

vesabitleyiciler

kg(lbs)

Yataydestekler*

kg(lbs)

Etektabanı

(taşınabilir)

kg(lbs)

Elektrik

kablosunu**

kg(lbs)

Pompa***

(kablosuz)

kg(lbs)

80C-CB1 







8 (18)

9 (20)

10 (22)

0.2 (0.4)

0.1 (0.3)

0.3 (0.5)

0.2 (0.4)









80C-VX 





8 (18)

2 (4)

10 (22)

0.1 (0.3)

0.2 (0.4)

0.3 (0.5)





80E-CB1  8 (18) 2 (4) 10 (22) 0.3 (0.5) 

81C-VX  8 (18) 2 (4) 10 (22) 0.3 (0.5) 

81E-VX 



8 (18)

3 (7)

10 (22)

0.2 (0.4)

0.3 (0.5)





100C-CB1 







8 (18)

9 (20)

10 (22)

0.1 (0.3)

0.3 (0.5)

0.2 (0.4)









100C-VX 





12 (27)

2 (4)

10 (22)

0.1 (0.3)

0.2 (0.4)

0.3 (0.5)



100E-CB1 









12 (27)

3 (7)

11 (24)

0.3 (0.5)

0.2 (0.4)











100E-CP 

 12 (27)

12 (27)

n.a.

11 (24)

0.3 (0.5)





100E-VX 





12 (27)

3 (7)

11 (24)

0.3 (0.5)







100G-CB1(1

&

100G-CB2(2

(1(1



(1(1



(1

12 (27)

21 (46)

0.4 (0.9)

0.5 (1.0)

0.4 (0.9)

0.7 (2.0)

0.3 (0.5)











101G-CB1 





19 (42)

10 (22)

16 (35)

0.5 (1.0)

0.7 (2.0)





101G-VX 



19 (42)

12 (27)

21 (46)

0.5 (1.0)

0.7 (2.0)





150E-CB1 









17 (38)

3 (7)

11 (24)

0.3 (0.5)

0.2 (0.4)









150G-CB1 











20 (44)

12 (27)

21 (46)

0.4 (0.9)

0.5 (1.0)

0.4 (0.9)

0.5 (1.0)

0.4 (0.9)

0.5 (1.0)













150G-CP  20 (44) n.a. 21 (46) 0.3 (0.5) 

151E-CB2 







20 (44)

3 (7)

11 (24)

0.3 (0.5)

0.2 (0.4)









200G-CB1  25 (55) 12 (27) 21 (46) 0.4 (0.9) 

201G-CB2 





25 (55)

12 (27)

21 (46)

0.4 (0.9)

0.3 (0.5)

0.5 (1.0)







105J-CB2 







19 (42)

17 (38)

50 (110)

0.5 (1.0)









155G-CB2 







20 (44)

12 (27)

21 (46)

0.5 (1.0)

0.3 (0.5)

0.4 (0.9)









155J-CB2 







28 (62)

17 (38)

50 (110)

0.5 (1.0)









205G-CB2 











25 (55)

12 (27)

21 (46)

0.5 (1.0)

0.4 (0.9)

0.3 (0.5)

0.4 (0.9)













206G-CB2 









39 (86)

17 (38)

56 (124)

0.5 (1.0)

0.3 (0.5)

0.4 (0.9)











206J-CB2 

 39 (86)

39 (86)

17 (38)

56 (124)

0.5 (1.0)





255J-CB2 

 53 (117)

53 (117)

23 (51)

81 (179)

0.5 (1.0)





305J-CB2 

 74 (163)

74 (163)

43 (95)

91 (201)

0.5 (1.0)







13

6005675-04

7.3 Zincir(EN818)*

Uzunluk(m) Ağırlık(kg) 



belirlenirken listelenenlerin





kurulumdan





WLL320 WLL400 WLL630

1,6  - -

3  

4  

6  

7  



8 Kaldırma,taşımavedepolama

8.1 Kaldırma

DİKKAT! Sulzerünitelerininvebunlaratakılıolankomponentlerintoplamağırlıksınırlarına

uyun!(anaüniteninağırlığıiçinbilgiplakasınabakın).





NOT: Ünitevetakılıaksesuarlarıntoplamağırlığıyerelyönetmeliklerdebelirlenengüvenli

manuelkaldırmasınırlarınıaşıyorsa,kaldırmaekipmanıkullanılmalıdır.

















NOT: Sulzertarafındantedarikedilenzincirlerin,halatlarınveprangalarıngüvenli

kullanımınailişkinyönergeler,ögelerlebirlikteverilenKaldırmaEkipmanı’nın

kullanımkılavuzundabelirtilmiştirvebunlaratamamenuyulmalıdır.

8.2 Nakliye







mümkündür.

Orijinalambalajındançıkarıldıktansonrapompanınileribirtarihtetaşınmasısırasındayan

 yatırılıppaletesağlambirşekildebağlanmasınıöneririz.

8.2.1 Dikeykaldırma



Pompaancakkaldırma

çemberindenkaldırılmalı,

aslaelektrikkablosundan

tutulupkaldırılmamalıdır�

14 6005675-04

8.2.2 Yataykaldırma





 

XFP 80C-100C,80E,81E,100E(VX) 100E(CB)-151E 100G-305J

Deliklicıvataboyutu M10 M12 M16









).

.

8.3 Saklama

1. 

2. 

3. 

4. 



8.3.1 Motorbağlantıkablosunemkoruması





DİKKAT! Kablolaruçlarınınsuyabatırılmasıkesinlikleyasaktır,çünkükoruyucukılıarıancak

püskürtülensuvebenzerinekarşıkorumasağlayıp(IP44),sugeçirmezliközellikleri

yoktur.Kılıarınancakpompaelektriğebağlanmadanhemenönceçıkartılması

 gerekir.





DİKKAT! Eğersutaşmasıihtimalivarsa,kablouçlarıolasımaksimumseviyeninüzerindeola-

cakşekildesabitlenmelidir.Bunuyaparkenkabloyaveyaizolasyonunazarar

 vermemeyedikkatedin.

Vortex Contrablock



X

15

6005675-04

9 Montajvekurulum













• 





• 













9�1 Eşpotansiyelbağlama

P 

5

u.

Bağlantınoktaları

9.2 Deşarjhattı





 

 

 

 

DİKKAT! Deşarjhattıbuzlanmadanetkilenmeyecekşekildemonteedilmelidir.

PE1

PE2

PE3

16 6005675-04

9.3 Montajtürleri

9.3.1 Betonçamurunabatırılmış

1

2

3

4



-



5 Zincir

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 



Şaftyatağı DN80&DN100 DN150 DN200

ParçaNo. 62610775 62610784 62610785

Aşağıdakilereözellikledikkatedilmelidir:

• 

• 

• 



DİKKAT! İzolasyonunzarargörmemesiiçinpompanınmontajıvesökülmesisırasındagüç

kablosudikkatlibirşekildekullanılmalıdır.Kaldırmatertibatıilepompayıbeton

karterindenkaldırırkenpompanınkendisikaldırılırkenbağlantıkablolarınındaaynı

andakaldırıldığındaneminolun.

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Pompanınkılavuzrayüzerineindirilmesi:

a

b

• 

• 



• 



• 



Ayaklıbraketo-halkasınınvekılavuzparçasınıntakılması:





NOT: Yapıştırıcınınsertleşmesüresiyaklaşık10saniyedir!

Y



-



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9.3.2 Kurukurulmuş

 







1

2

3

4

5



6

7

8

9

10 

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Aşağıdakilereözellikledikkatedilmelidir:

• 

• 

• 



DİKKAT! İzolasyonunzarargörmemesiiçinpompanınmontajıvesökülmesisırasındagüç

kablosudikkatlibirşekildekullanılmalıdır.

DİKKAT! XFP100G-305Jpompalarınınsoğutmagömleğiolmadankurutakılmamasıgerekir.

80C-151E’ninyağsoğutmalıversiyonukullanılmalıdır.

 

 

9.3.3 Taşınabilirmontaj









 

 

 



9.3.4 Kıvrımhavalandırması











20 6005675-04

10ElektrikBağlantısı









DİKKAT! Tesistekigüçbeslemesistemi,kesitalanıvemaksimumgerilimdüşüşübakımından

yerelyönetmeliklereuygunolmalıdır.Pompanınisimplakasıüzerindebelirtilenvoltaj

ileşebekevoltajıaynıolmalıdır.



























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NOT: Lütfenelektrikçinizedanışın.



• 



• 



PE1KapasitörOranları

Motor Başlat(µF) Çalıştır(µF) Voltajın(V)

 180 50 450

 180 100 450

 180 60 450

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Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

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